Predictive Maintenance System

Industrial IoT

Implemented IoT sensors and ML models for predictive maintenance in manufacturing plants, reducing downtime by 40%.

The Challenge

Manufacturing lines suffered costly unplanned stoppages due to bearing and motor failures without early warning signals.

Our Solution

We deployed vibration and temperature sensor nodes, edge preprocessing, and cloud ML models with maintenance scheduling integration.

Key Results

• 40% reduction in unplanned downtime
• Vibration analytics on 200+ assets
• Integration with existing CMMS workflows
• ROI achieved within 9 months

Technologies

IIoT sensors Edge ML Modbus Grafana TensorFlow

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